Category Archive: Flexible Packaging

Revolutionizing Product Presentation: The Advantages of Copacker-Ready Flexible Packaging

Copacker-ready flexible packaging refers to materials designed and prepared for use by copackers, mostly in the food, beverage, and cosmetic industry. This product is also often coined as custom printed roll stock. The term implies that the packaging is ready to be converted (formed, filled, and sealed) without additional modifications, streamlining the copacking operations. Finished products include single-serve sample packettes, sachets, and lay-flat pouches.The material has printed graphics and a protective finish that accommodates the co-packing process.This type of flexible packaging makes it a practical choice for companies seeking a hassle-free, high-quality solution. Whether it be for promotional product sampling or retail sales. More often than not, co-packers do not handle the printing side of things, which is why finding a co-packer and printer that work in collaboration is key.

In this article, we will explore the technical aspects and benefits of this innovative packaging type. We will specifically highlight how it is revolutionizing product presentation.

Technical Aspects of Copacker-Ready Flexible Packaging

Copacker-ready flexible packaging involves several technical aspects to optimize copacking facility processes. Material selection is the first critical consideration. Flexible packaging materials are chosen based on compatibility with copacking machinery, ensuring smooth operations. They often possess properties such as durability, flexibility, and seal integrity. In addition, the material choice is also based on what the film will be filled with (i.e. wet food product, dry food goods, body lotion, etc.).

Moreover, the design of custom printed roll stock incorporates extra features that facilitate easy handling on copacking lines and end user experience. This involves considerations for automated filling and sealing, for example. Other design elements may include user-friendly features like easy-open seals, which are done at the co-packing level, enhancing the overall functionality of the packaging for the end user.

Quality control measures are equally crucial in copacker-ready flexible packaging. Rigorous testing and adherence to industry standards ensure that the packaging meets the specified criteria for copacking and end use. This involves assessing barrier properties, heat resistance, and product protection. In addition, the visual elements such as product information, branding, and regulatory details must be legibly printed.

Benefits of Copacker-Ready Flexible Packaging

The following advantages make custom printed roll stock a preferred choice for companies engaging in copacking activities across various industries:


The efficiency gained through copacker-ready flexible packaging translates into cost savings. Reduced downtime, minimized material waste, and streamlined processes contribute to a more cost-effective packaging solution. This is due to our stringent quality process, which ensures a smooth operation for the co-packer. Additionally, the lightweight nature of flexible materials often results in lower transportation costs, further enhancing overall cost efficiency.

Customization and Versatility

Copacker-ready flexible packaging offers high customization to meet particular product and brand requirements. It is available in various shapes and sizes, allowing companies to choose packaging solutions tailored to their unique needs.

Enhanced Product Protection

Flexible packaging solutions are engineered with a focus on preserving product integrity. The materials typically provide excellent barrier properties, protecting the contents from moisture, light, and other environmental factors. This enhanced protection contributes to extending product shelf life and ensuring that commodities reach consumers in optimal condition.

Improved Brand Visibility and Marketing Opportunities

Custom printed roll stock provides ample surface area for branding, product information, and marketing messages. In addition, the high-quality printing capabilities allow for vibrant and eye-catching designs, enhancing brand visibility on store shelves. This contributes to positive consumer perception and can be a valuable marketing tool for both the copacker and the brands they serve.

Perfect for Product Launches

A huge benefit to custom printed roll stock and the products it yields such as sample packettes and sachets is the flexibility to test the market. Prior to hitting the market with a new product and spending up-front costs on expensive production runs, you’re able to give consumers a taste or feel of what you plan to offer them.Whether it be at an industry product show or expo, the ability to offer a sampling of your product to consumers is truly invaluable.

Reduced Storage Requirements

Flexible packaging materials are often more space-efficient than rigid alternatives, contributing to reduced storage requirements. This particularly benefits copackers dealing with large volumes of packaging materials. The flexibility and compressibility of flexible packaging also allow for efficient storage and handling, which optimizes warehouse space and logistics.

Choose Star Label Products for Custom Flexible Packaging Solutions

At Star Label Products, we deliver unparalleled label and packaging solutions to our valued clients! Our comprehensive service handles all printing processes in-house, ensuring meticulous attention to detail and quality control. This allows businesses to focus on their core operations while ensuring that the packaging aspect is expertly managed.

Contact us now for more information!